Sheet Metal Replacement
and Patch Panel Welding
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The replaced driver front floor pans.

The replaced passenger front floor pans.

The replaced driver rear floor pan. We haven't even touched the dogleg yet as that will need to rotisserie!

A second picture of the under-the-seat area of the passenger front pans.

The passenger rear floor pans were replaced, again leaving the dogleg again.

Another view of the driver rear floor pans.

What really slows up a restoration project is moving. The family had expanded again by this time, so we all decided a bigger house with a 3 car garage was needed. A flatbed tow truck was called to move Betsy. Many of her loose pieces were packed in her for the move, to protect the edges from being bumped around and to protect small fingers from rusty edges.

After that move, the trunk floor replacement was started.


Ok, what's wrong with this picture?

First, the tailpan was replaced, then the last 10" of the trunk floor pan, to stabilize the trunk. Then the trunk floor was cut out.

Next, the side weld areas were replaced to bring the body back down to the level of the floor pan.

A close up of the body side welding.

The old house had had a slightly sloped driveway and Kurt had been able to easily roll Betsy outside to work on her without help. However, the new house had a driveway with a significantly greater slope. The first time he went to roll Betsy outside, she started to get away from him. No problem, the brakes still worked.

So he opened the driver door to step on the brake pedal . . . and found parts still packed on the driver floorboard. Betsy succeeded in taking out the 4x4 post the mailbox sat on before she stopped rolling.


Oops. Time to replace the tailpan again. That mangled lip is tough to work out and get right again. I hate to think what might have happened if the original tailpan with all the holes had taken this impact.
Once the body was stabilized with new floor pans, rocker panels, tailpan, and trunk floor, it was time to lift the body off the frame. When you see this on television at the pro shops, you see a bunch of big, muscled men pick up the body and carry it away. I wish everything was that easy for the average restorer at home.
When your child says that he doesn't need to know math to work on cars, just show him the next page. Kurt fashioned a frame, calculated the balance point of the body, then built a rotisserie that could hold the body and rotate it and still clear the floor and the ceiling. He also had to figure out a lifting system and the balance point to pick the body up without dropping it due to the heavy trunk area.
All in all, a mathematical exercise.
Home
Home
Dismantling
Dismantling
Dogleg Rust Repair
Welding
Engine and Chassis
Frame
Body Work
Body Work
Painting
Painting
Reassembly
Reassembly
Before and After
Before and After

Drive, Show, and Enjoy