Wiring Harness and Front Fenders
(Page 1 of 4)

Windlacing tack strip
A friend of our son helped with the reinstallation of the headliner retainer strips.
Windlacing tack strip
Our son did the driver side headliner retainer strips while his friend worked on the passenger side.
Hanging the passenger door
A friend helps rehang the passenger front door.
Rust in driver side doors
The dash wiring harness was the first of the wiring harnesses to get started on.
Inside driver door
The driver door was rehung and the latch attached to allow for alignment to the body.
Inside rear driver door
The rear driver door was rehung and the latch attached.
Inside rear passenger door
The passenger rear door was rehung as well.
Inside passenger front door
The passenger front door rehung. The soundproofing was added to all 4 doors to help cut the noise while driving.
Dash wiring
The wiring harness was put in and the wires ran.
Inner fender wells
The inner front fender wells were then rehung, after being coated with POR15 and Chassis black.
Passenger air vent
The airvents were reinstalled. There is a gasket around the vent to help seal out the air, but no one produces these. East Coast Chevy said they used a heavy felt. We didn't have a heavy felt, so we came up with a different idea. We had some scrap lightweight cheap automotive black carpet from our daughter's '89 Ford Ranger, so we used that. Worked like a charm.
Driver air vent and fuse panel
The driver vent was reinstalled, using the new "gasket" material. The fuse panel is by Autowire.
Inner fender well
The inner fender seals were installed, then the inner fenders.
Inner fender installation
You don't realize how much time has passed until you recognize the blonde helper as the same little blonde at age 4 installing the radiator hose. I feel old now!
Whole Car
The car is starting to look like a real car again.
Hood hinges installed
The hood hinges were reinstalled to help with the realignment of the entire front end.
Fender bird on turquoise
Kurt had to try out some of the new jewelry against the turquoise. Looking sharp!
Whole car
You would almost think the car is complete now, but it still missing a few things.
Engine wiring harness
The engine harness was reinstalled.
Altenator installation
The altenator was reinstalled, in preparation for fan blade installation.
Altenator installation
The help tightens up the altenator.
Heater box and blower
The heater box and blower are reinstalled.
Engine bay
The engine bay is almost complete.
Jewelry
Front end jewelry prepped and awaiting installation.
Headlight backing plate and gasket
The anti-squeek gasket was secured to the headlight backing plate with adhesive.
Clearance problem with aircleaner and wiper motor
The eletric wiper motor was installed, only to find a clearance problem with the air cleaner due to the taller intake manifold. Easy solution - Raingear wiper system. So out came the original electric wiper motor.
Buffed tailgate
One buffed tailgate ready for installation.
Assembled front end
The grill and other front end jewelry were installed and the front end alignment completed.
Mostly reassembled wagon
The wagon is starting to look like a complete car again.
Mostly reassembled wagon
Remember we ran out of time on the body work on the hood before the weather was too cold to spray paint. But at least the hood is all one color and if we needed to tweak anyting for alignment, we wouldn't be damaging a completed hood. Even with the buff colored hood, the wagon looks great.

 

Home
Home
Engine and Chassis
Early Mods
Dismantling
Tear Down
Dogleg Rust Repair
Frame
Body Work
Body Work
Painting
Painting
Reassembly
Reassembly
Before and After
Before and After