Wiring Harness and Front Fenders
(Page 3 of 4)

Rust in driver side doors
Now that all the glass is in, we can get back to her jewelry. The tailgate handle is correct, for the first time since we have owned the car.
Rust in driver side doors
One working tailgate and lift gate almost done. We are missing a couple of bumpers for the lift gate.
Rust in driver side doors
Say "Awwwwwww".
Rust in driver side doors
Original pieces cleaned up and reinstalled for now. All spare cash is being saved for the interior, since these are easy to replace later. Madmooks is working on the cargo stainless strips for the wagon and the plan is to order these pieces with the cargo stainless.
Windlacing tack strip
The Madmooks stainless installed and looking sharp.
Windlacing tack strip
The rear seat back latch was installed.
Hanging the passenger door
The door locks were installed on the doors . . .
Rust in driver side doors
and the body.
Inside rear driver door
Remember the firewall issue with the wiper motor? The solution was to add the Raingear wiper system that mounts under the dash. This is the top of the box, mounted off the wiper estucheon on the driver side, behind the speedometer housing.
Inside rear passenger door
The passenger estucheon.
Inside passenger front door
Our only complaint is that you can see the body of the motor below the dash, but then the new fuse panel is there as well, so it could be worse.
Inside driver door
The taillights were prepped for installation.
Dash wiring
The passenger taillight was installed first. The blue tape helped to hold the rubber gasket in place during installation. This is the taillight that we used to fit during the body work. It's a Gene Smith so it should be good, right?

The driver side fit terribly. It is actually too small for the original body lines! Due to the gas cap mechanism, we had not used it during the body work to prevent the dust from getting into the mechanism. Both Gene Smith's had fit Betsy so well that we didn't suspect any issues with the new pair of taillights. You could actually get a finger between the taillight bottom and the bottom edge of the mounting area! We did some quick searching and will probably be replacing these with the Danchuck versions. Live and learn.
Evidently there are 2 different bodies for the Chevys. Depending on which plant your Chevy was made in, either the Gene Smith or the Danchuck taillight will fit better. It's expensive to try both, but that may be the only solution..
Passenger air vent
The door locks were reinstalled, after we found the gaskets again. Parts kept getting lost, slowing us down.
Driver air vent and fuse panel
The steering column was repainted white.
Inner fender well
Wiring the steering column is always tricky due to the limited space.
Inner fender installation
One rebuilt and reconditioned steering column ready for installation,
Whole Car
So I put down the camera long enough to help with the steering column and someone had to get a picture of the photographer.
Hood hinges installed
The steering column went in fairly easily, with minimal fussing with the gasket at the firewall.
Fender bird on turquoise
As we put in the speedometer cluster, the bottom stabilizer bar broke. It is just pot metal. And yes, the chrome is pitted. Short on funds and out of time, a new speedo cluster just went onto the Christmas list. For now, JB Weld will work.
Whole car
We started putting in the turn signal cancellation nibs and could not find the spring. So we made one out of two ball point pen springs. Rednecks!.
Engine wiring harness
Two sets of '56 Chevy taillight assemblies. On the left is Danchuck. On the right is Gene Smith. You judge.
The new Danchuck taillights fit the fenders - both of them - perfectly. We could even use the thin side of the taillight gasket as there was no large gap to cover.
Altenator installation
The passenger taillight fits very well.
Heater box and blower
And a massive improvement in the driver side. No more finger sized gap.
Engine bay
Now that the Wagon is almost complete, time to start her up and clean the garage. We couldn't work without getting very dirty and did not want to get anything on the soon to arrive new interior.
Jewelry
Her first trip out of the garage in months - years as a complete car. Well almost complete. The hood is sanded and ready for spraying but the weather has been uncooperative.
Headlight backing plate and gasket
Her smile is missing. The bumpers are sitting in the garage waiting on installation - and a clean floor for us to work on.
Clearance problem with aircleaner and wiper motor
The stainless side trim is sitting sanded, ready for buffing and reinstallation. She looks almost naked without it..
Mostly reassembled wagon
The Cragers still look good.
Mostly reassembled wagon
The Wagon received it's first bath, both to test for water leaks on the windows and to get rid of the dust.
Mostly reassembled wagon
While Kurt washed the Wagon, the photographer was in back scrubbing the garage floor. The camera was handed off temporarily to a friend.
Mostly reassembled wagon
It's a shame that all that pretty stainless is hidden with the liftgate and tailgate closed.

 

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Engine and Chassis
Early Mods
Dismantling
Tear Down
Dogleg Rust Repair
Frame
Body Work
Body Work
Painting
Painting
Reassembly
Reassembly
Before and After
Before and After