Putty work and Door Repair
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Driver rear fender utty work
The rear driver fender crease is going to take a lot of dressing out.
Driver taillight putty work
The driver tailligh area is just a very large shallow dent.
Driver lead seam putty work
The lead seam was very easy to dress out.
Driver taillight putty work
The driver lightlight are need a bit more on the rear curve.
Passenger lead seam putty work
The lead seam on the passenger side took even less time.
Passenger taillight putty work
The passenger taillight took almost nothing to dress out.
Passenger dog log
The passenger dog leg took two small sections on the exterior body surface. The door lips were another matter entirely.
Door bottom rust
The bottom of one door - a little bit of rust and a whole lot of pitting.
Driver door rust holes
The driver door had some small pinhole rust spots. These would be cut out and fixed with new metal.
Driver door rust holes
More rust areas on the driver door.
Door bottom rust
Really bad pitting.
Window channel dressing
The window channel pitting was fixed with just a bit of putty.
Dent in roof
The shallow dent on the roof was fixed quickly, or so we thought.
Rear driver side door rust
The rear driver door had some holes of rust to fix as well.
Rear driver side door rust
More rust on the rear driver door.
New metal in driver door
The driver door had new metal welded in to fix the rust holes.
Comparison of old metal to new metal
The old piece is shown sitting in front of the replacement metal.
Driver door new metal
Once the edge was fixed, the interior surface was then fixed.
Driver rear door rust
The rust in the driver rear door will be cut out and patched with new metal..
Driver door rust inside
The rust on the inside of the door would cause many people concern, but POR15 likes rusty metal. Just as with Betsy, the inside of the doors will be coated with POR15 to stop the rust.
New metal on bottom of door
After cleaning up the really bad rust, Kurt decided to weld in new metal for the bottom edge of the door.
Welded corner
The welded up driver door corner.
Cleaned up welds
The ugly welds cleaned up nicely.
Driver door putty work
The driver door needed a little putty work along the bottom. To repair the rust on the bottom, Kurt peeled back the skin, then put it back. That process left many small divets in the skin of the door. Never again.
Driver door putty work
The ripped off mirror on the driver door was a challenge to fix and get the curves correct.
Driver rear fender
The driver rear fender would prove to be the most challenging and time consuming spot to fix. The wheellip took many hours to get it just right.

 

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Engine and Chassis
Early Mods
Dismantling
Tear Down
Dogleg Rust Repair
Frame
Body Work
Body Work
Painting
Painting
Reassembly
Reassembly
Before and After
Before and After