Firewall Prep and Epoxy Seal Coat
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Window channel pitting
The window channel pits were treated with a chemical rust killer.
Window channel pitting
More pitting. A skim coat of putty should fix this, but sanding that curve is tricky.
Prepped firewall
The firewall was prepped for painting on the rotisserie so that all areas could be easily reached.
Taped up holes in firewall
With the body upside down, the firewall holes were easier to tape off to prevent overspray on the sound and heat proofing.
Taped off bottom side of car
The finished bottom side was taped off to prevent overspray.
Taped off inside of roof
The inside of the roof was taped off as well.
Taping off the firewall
It's a unique way of reaching the inside of the firewall for taping off, but it worked.
Body upside down on rotisserie
Yes, the body is upside down again. The beauty of a rotisserie.
Cleaning garage
Before we can spray the paint, we have to clean the garage and cover everything we don't want overspray on. We hung plastic sheeting around the perimeter to seal out the dust and seal in the overspray..
Frame
The frame was rolled outside and the engine protected.
Box fans for ventilation
Box fans provide for the positive ventilation to suck the overspray out as much as possible. The boards block most of the area so that the fans can work properly.
Body ready for sealer
The body is ready for the first coat of sealer.
Body in black epoxy primer
Black epoxy primer surfacer was sprayed for the seal coat.
Damaged area
The black really highlighted the damaged areas, like what was left of the crease.
Driver tailight damage
Driver side taillight area damage.
Driver rear fender damage
The driver rear fender damage. It wouldn't be so bad if it wasn't into the rolled area of the wheel lip.
Passenger side dog leg
The passenger side dog leg area welds to dress out.
Crease in passenger rear fender
A small crease that showed up on the passenger rear fender.
Passenger taillight damage
Passenger taillight has some small dents.
Passenger rear fender damage
Passenger rear fender. Most of the damaged area was metal worked out, but there is still some shallow dressing out to do.
Dents in roof
The small dents in the roof.
Lead seam
The lead seam will take some minor dressing out as well.
Damage on roof
More damage on the roof. This is near a brace area.
Driver wheelwell welds
The driver side rear wheelwell welds. This will take a lot of dressing out.
Passenger wheelwell welds
The passenger wheelwell isn't quite as bad as the driver side.

The next step would be to remate the body to the frame and check the alignment of the various panels. If things don't fit right, we will need to correct these before we continue. The doors were also stripped of paint so that we could assess the hours/days/weeks/months of body work ahead of us.

 

Home
Home
Engine and Chassis
Early Mods
Dismantling
Tear Down
Dogleg Rust Repair
Frame
Body Work
Body Work
Painting
Painting
Reassembly
Reassembly
Before and After
Before and After