New Interior Installation
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Rust in driver side doors
The windlacing around the rear doors is easy. The windlacing at the front of the front door took hours to install. The trough where the plastic rod slides had been mangled and reshaped. There was extra material at the bottom that just would not feed. I got the privilege of spending several hours working on both front doors. Needless to say, the photographer did not get any good shots of this.
Rust in driver side doors
A layer of ballistic mat was put down over the spray in sound proofing for additional deadening in the passenger compartment.
Rust in driver side doors
The carpet was installed and trimmed to fit all the odd shapes of the wagon interior floor. The new audio system subwoofer was installed under the rear seat.
Rust in driver side doors
The vinyl was installed on the tailgate, along with the painted trim and the stainless cover plate from Madmooks.
Windlacing tack strip
The driver footwell looks sharp. Kurt decided to leave the old pedal pads to have at least something original.
Windlacing tack strip
The headliner was installed, one bow at a time. We had to cut holes again for the two dome lights. That is never fun because you never know if you've got the exact correct spot or not. More often, it's not.
Hanging the passenger door
The headliner before we started tucking the extra material and using a hair dryer to get a tight fit.
Inside rear passenger door
The slider mechanism for the front seat was cleaned up and repainted. It looks almost new.
Inside rear driver door
What we didn't know was that several springs were broken and would have to be fixed. Fortunatly we had a donor seat that we had kept from that old junk wagon and it's springs volunteered to be the replacements.
Rust in driver side doors
The bottom of the front seat was next. This is the original seat. We knew that it would need some help with the padding.
Inside passenger front door
A friend who had not done upholstery work before came over to watch and lend a hand.
Inside driver door
The completed front seat bottom, with an extra layer of batting for comfort.
Dash wiring
The back of the front seat had other problems. The burlap that holds the two halves together was giving out and would need to be fixed.
Dash wiring
Patches were made from blue suede again, same as for Betsy. The leather will hold up much longer than the burlap.
Passenger air vent
The batting on the old seat was very bad, so we replaced the entire mess with foam and another layer of batting. The Ciadella site had a video on how to do the foam that was very helpful. We prefer the comfort of the batting and couldn't find the exact thicknesses recommended, so the combination worked well.
Driver air vent and fuse panel
The reupholstered back of the front seat. The side shells will cover the gap where the springs are still showing.
Inner fender well
Once the front seat was in, Kurt decided to put the door panels on.
Inner fender installation
The door panel reinstalled, with the cleaned up original door handles.
Whole Car
The passenger front door panel fully installed. The original door handles were used throughout the interior
Hood hinges installed
Next problem was the rear wheelwell panels. The dividing lines between the vinyl did not line up. Rather than wait on replacements, Kurt carefully unstitched, realigned, and resewed the panels with some of the extra turquiose vinyl that Ciadella sent along.
Fender bird on turquoise
The corrected wheelwell panel, complete with the stainless trim. We are not sure if that is a stock piece or not as no one seems to offer it, but since we had a pair in good condition and Kurt liked the look, he kept them.
Whole car
The fully installed headliner with the custom sun visors. The turquoise edging makes the visors stand out and breaks up that large white headliner.
Engine wiring harness
We're nearing the deadline so friends kept stopping by to help.
Altenator installation
The rear linoleum laid in place. We can't use this until we can afford the stainless pieces that hold it down, but hopefully that won't be much longer. For now, the carpet will be there.
Altenator installation
Installing the back seat is a two person job, one on the outside for the bolts inside the fender and one in the car.
Heater box and blower
The help from the outside position decided to take a break and check out the fit of the rear seat.

 

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Before and After
Before and After